2015 Yamaha Royal Star Owners Manual
. OWNER’S MANUAL XVZ13CTV(C) XVZ13CTMV(C) LIT-11626-19-24 1D6-28199-11. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XVZ13CTV(C)/XVZ13CTMV(C) OWNER’S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
Is expressly prohibited. TABLE OF CONTENTS SAFETY INFORMATION.1-1 Adjusting the shock absorber Final gear oil. 6-15 Location of important labels.1-5 assembly.3-17 Coolant.
6-16 Sidestand.3-18 Cleaning the air filter elements.6-18 DESCRIPTION.2-1 Ignition circuit cut-off system.3-19 Carburetors. Troubleshooting charts.6-38 MOTORCYCLE CARE AND STORAGE.7-1 Cleaning.7-1 Storage.7-2 SPECIFICATIONS.8-1 CONSUMER INFORMATION.9-1 Identification numbers.9-1 Reporting safety defects.9-3 Motorcycle noise regulation.9-4 Maintenance record.9-5 YAMAHA MOTOR CORPORATION, U.S.A. ROYAL STAR™ SERIES LIMITED WARRANTY.9-7. SAFETY INFORMATION EAU10251 AND/OR WHEN MADE NECES-.
Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. Motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many motorcycle accidents in- AND OPERATION ARE DEPENDENT Safe riding volve inexperienced operators.
Modifications made to this motorcycle other motorists can see you. The single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. Moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet. Maximum load: been specifically designed for use on create instability due to improper 201 kg (443 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit. SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before eyes, see your doctor immediately.
Therefore, such accessories are leaving the motorcycle unattended If any gasoline spills on your skin not recommended. And remove the key from the main or clothing, immediately wash the Use caution when adding electri- switch.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 (5JW-2835Y-00) 5 CALIFORNIA ONLY. DESCRIPTION EAU10410 Left view 1.
Shift pedal (page 3-8) 9. Sidecase (page 3-16) 2. Starter (choke) knob (page 3-11) 10.Tail/brake light (page 6-35) 3. Fuel cock (page 3-10) 11.Rear turn signal light (page 6-35) 4. Fuel tank cap (page 3-9) 5.
DESCRIPTION EAU10420 Right view 1. Windshield (page 3-15) 2. Owner’s tool kit (page 6-1) 10.Headlight (page 6-34) 3. Passenger backrest (page 3-13) 11.Front turn signal/position lights (page 6-35) 4.
Passenger seat 12.Fuse box 1 (page 6-32) 5. Shock absorber assembly air valve (page 3-17) 13.Brake pedal (page 3-8) 6. DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-7) 2.
Left handlebar switches (page 3-6) 3. Speedometer unit (page 3-3) 4. Main switch/steering lock (page 3-1) 5. Right handlebar switches (page 3-6) 6. Throttle grip (page 6-20) 7. Brake lever (page 3-8).
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10690 To unlock the steering Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering 1.
The main switch/steering lock controls the ignition and lighting systems, and is Push the key into the main switch, and used to lock the steering. Oil level warning light “ ” for a few seconds, then go off, have a 4. Turn signal indicator light “ ” Yamaha dealer check the electrical cir- 5. Engine trouble warning light “ ” cuit. Overdrive indicator light “O/D”. If the warning light does not come on on for a few seconds, then go off, have for a few seconds, then go off, have a a Yamaha dealer check the electrical 1.
Speedometer Yamaha dealer check the electrical cir- circuit. Push the “RESET” button to set will start flashing. If this occurs, have a reset the fuel reserve tripmeter manual- the minutes. Yamaha dealer check the electrical cir- ly, it will reset itself automatically and 5. Push the “SELECT” button to start cuit. INSTRUMENT AND CONTROL FUNCTIONS EAU35161 Cruise control system This model is equipped with a cruise control system designed to maintain a set traveling speed. Activating and setting the cruise control system The cruise control system can only be activated when riding in 4th or 5th gear 1.
If this occurs, turn the cruise The “SET” indicator light will go off. Control system off and have a 1. Dimmer switch “ ” Yamaha dealer check the electrical 2. Turn signal switch “ ” NOTE: system. Horn switch “.
INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12500 EAU12820 Dimmer switch “ ” Horn switch “ ” Clutch lever Set this switch to “ ” for the high Press this switch to sound the horn. Beam and to “ ” for the low beam. EAU12660 Engine stop switch “. INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1.
Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip. INSTRUMENT AND CONTROL FUNCTIONS EAU13120 EAU13210 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10130 WARNING Make sure that the fuel tank cap is.
Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- Fuel tank capacity: mended by Yamaha because it can 20.0 L (5.28 US gal) (4.40 Imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: hicle performance problems. INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. With the fuel EAU13600 Starter (choke) knob “ ” cock lever in this position, the fuel re- serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. INSTRUMENT AND CONTROL FUNCTIONS EAU13780 EAU35170 Locking the steering with a Rider seat padlock To remove the rider seat Remove the bolts, and then pull the rid- er seat up. Projection 2.
Seat holder NOTE: In addition to the main switch/steering Make sure that the rider seat is properly lock, there are brackets on the right secured before riding. INSTRUMENT AND CONTROL FUNCTIONS EAU35791 Passenger backrest To remove the backrest 1.
Push the lever on each side of the backrest downward. Locked position To install the backrest EWA12561 Place the backrest in the original posi- WARNING tion, then pull it backward until it stops A loose backrest could cause an ac- and the levers snap locking it into cident. INSTRUMENT AND CONTROL FUNCTIONS EAU35180 EWA11040 Helmet holder WARNING A helmet holding cable is provided in Never ride with a helmet attached to the left sidecase to secure a helmet to a helmet holder, since the helmet the helmet holder. May hit objects, causing loss of con- trol and possibly an accident. INSTRUMENT AND CONTROL FUNCTIONS EAU35221 To install the windshield EWA12541 Windshield WARNING 1. Place the windshield in the original position as shown.
A loose windshield could cause an To remove the windshield accident. Push the lever on each side of the Be sure the slot in each lever is windshield forward. INSTRUMENT AND CONTROL FUNCTIONS EAU35210 To open a sidecase To close a sidecase Sidecases 1. Insert the key into the lock, turn it 1. Fold the sidecase lid down.
EWA12520 counterclockwise, and then push it 2. Turn the key clockwise, and then WARNING remove it. This front fork is equipped with air assembly gauge. A low-pressure air gauge is valves for adjusting the spring rate. This shock absorber assembly is available at a Yamaha dealer.
EWA10180 equipped with an air valve for adjusting 4. To increase the spring rate and WARNING the spring rate. Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
2015 Yamaha Royal Star Owners Manual Pdf
Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
With the engine still running: 6. Move the sidestand up. Keep the clutch lever pulled. INSTRUMENT AND CONTROL FUNCTIONS EAU35201 EWA12531 Auxiliary DC connector WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC con- nector is not being used. Auxiliary DC connector A 12-V accessory connected to the auxiliary DC connector under the rider seat can be used when the key is in the “ACC”. PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements).
Any damage, fluid leakage or loss of tire air pressure could have serious consequences. If necessary, add recommended coolant to specified level. 6-16. Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check lever free play.
Adjust if necessary. Front brake. Make sure that operation is smooth. Check cable free play. Throttle grip 6-20, 6-28. If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
Make sure that operation is smooth. Control cables 6-27. Become thoroughly familiar system to enable starting, one of the Yamaha dealer check the electrical cir- with all operating controls and following conditions must be met: cuit.
Their functions before riding. The transmission is in the neutral Consult a Yamaha dealer re- position.
(choke) turned on, then about 2.5 min- then check the engine oil level Yamaha dealer check the elec- utes with the starter (choke) in the half- and the vehicle for oil leakage. If trical circuit. OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped. CAUTION: touch them. If any engine trouble should occur Do not park on a slope or on soft during the engine break-in period, ground, otherwise the vehicle immediately have a Yamaha dealer may overturn.
Check the vehicle. TRAINED AND EQUIPPED TO PER- certain maintenance work correctly. FORM THESE PARTICULAR SER- VICES. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes. Replace gasket(s) if necessary. Evaporative emis-. Check control system for dam- √ sion control system age.
(For California only). Replace if necessary. Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months. Front and rear brake √ √ √ √ √ √ 23. Check operation. Switches. Apply Yamaha chain and cable √ √ √ √ √ √ 24. Control cables lube or engine oil SAE 10W-30 thoroughly.
Check operation and free play. Adjust headlight beam. Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the projection fits into the grommet. Install cowling A. EAU35860 Panels A and B To remove one of the panels 1.
Cowling B Remove the bolt, and then pull the pan- 2. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C EAU19332 2.
Screw Panel C 3. Bolt To install the panel To remove the panel To install the panel Place the panel in the original position, 1. Remove the left passenger foot- 1. Spark plug cap 1. Spark plug gap problems yourself. Instead, have a 2.
Remove the spark plug as shown, Yamaha dealer check the vehicle. Spark plug gap: with the spark plug wrench includ- 0.8–0.9 mm (0.031–0.035 in) ed in the owner’s tool kit. PERIODIC MAINTENANCE AND MINOR REPAIR 2. Clean the surface of the spark plug EAU19672 EAU19902 Canister (for California only) Engine oil and oil filter gasket and its mating surface, and cartridge then wipe off any grime from the The engine oil level should be checked spark plug threads. An oil filter wrench is available at a of the recommended type to raise Yamaha dealer.
It to the correct level. Apply a thin coat of engine oil to To change the engine oil (with. PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1.
Oil quantity: Without oil filter cartridge replace- ment: 3.50 L (3.70 US qt) (3.08 Imp.qt) With oil filter cartridge replacement: 3.70 L (3.91 US qt) (3.26 Imp.qt) ECA11620 CAUTION: 1. If any NOTE: oil level is sufficient. Leakage is found, have a Yamaha deal- The oil level should be at the brim of the er check and repair the vehicle. In addi- ECA10400 filler hole. PERIODIC MAINTENANCE AND MINOR REPAIR 2.
Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU20070 Coolant bolt to drain the oil from the final leakage. If oil is leaking, check for The coolant level should be checked gear case. PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
EWA10380 WARNING Never attempt to remove the radiator 1. The air filter elements should be nance and lubrication chart.
Have a filter case off. Cleaned at the intervals specified in the Yamaha dealer change the coolant. Periodic maintenance and lubrication chart.
Clean the air filter elements more frequently if you are riding in unusually wet or dusty areas. PERIODIC MAINTENANCE AND MINOR REPAIR 7.
Install the air filter element by fit- ting the projection on the air filter element into the holder in the air fil- ter case, then tightening the screws. ECA10480 CAUTION: Make sure that the air filter ele- ment is properly seated in the air filter case.
To prevent this adjustment. Therefore, all carburetor from occurring, the valve clearance adjustments should be left to a Yamaha must be adjusted by a Yamaha dealer dealer, who has the necessary profes- at the intervals specified in the periodic sional knowledge and experience. PERIODIC MAINTENANCE AND MINOR REPAIR EAU32541 LOAD YOUR VEHICLE. Make sure Tire air pressure (measured on cold Tires that the total weight of the cargo, rid- tires): To maximize the performance, durabil- er, passenger, and accessories 0–90 kg (0–198 lb): ity, and safe operation of your motor- Front: (cowling, saddlebags, etc. PERIODIC MAINTENANCE AND MINOR REPAIR in it, or if the sidewall is cracked, con- After extensive tests, only the EAU21991 Cast wheels tact a Yamaha dealer immediately and tires listed below have been ap- To maximize the performance, durabil- have the tire replaced. Use of non- Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot control the quality of accessories or parts man- ufactured other companies, Yamaha cannot be held liable for 6-23.
If there is air in the hydraulic 2. To increase the brake lever free system, have a Yamaha dealer bleed play, turn the adjusting screw in di- the system before operating the motor- rection (a). To decrease the brake cycle.
Since the brake light switch is a compo- nent of the cruise control system, it EAU22430 Front brake pads must be adjusted by a Yamaha dealer, who has the necessary professional knowledge and experience. Brake pad wear indicator groove.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22660 Clutch Use only the recommended quality Checking the brake and clutch brake fluid, otherwise the rubber fluid levels seals may deteriorate, causing leakage and poor braking or clutch Front brake performance. Recommended brake and clutch flu- DOT 4 brake fluid Refill with the same type of brake 1. Yamaha dealer clutch fluids cables check the cause. Have a Yamaha dealer change the The operation of all control cables and brake and clutch fluids at the intervals the condition of the cables should be specified in the NOTE after the periodic checked before each ride, and the ca- maintenance and lubrication chart. PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- throttle grip and cable brake and shift pedals pose grease) The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart. While applying the front brake, pose grease) If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it.
Fork compresses and rebounds smoothly. Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over.
Have a Yamaha dealer check or re- pair it. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If there is play in the wheel burns. Avoid any contact with hub or if the wheel does not turn skin, eyes or clothing and al- smoothly, have a Yamaha dealer check ways shield your eyes when the wheel bearings. Working near batteries.
In case of contact, administer the fol- lowing FIRST AID. Storing a discharged battery can cause permanent To charge the battery battery damage. Have a Yamaha dealer charge the bat- To charge a sealed-type (MF) tery as soon as possible if it seems to battery, a special (constant-volt- have discharged.
Keep in mind that the age) battery charger is required. PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30.0 A Cruise control fuse: 10.0 A Carburetor heater fuse: 15.0 A Auxiliary DC connector fuse: 5.0 A Ignition fuse: 10.0 A 1. Cruise control fuse 1. Backup fuse (for odometer and clock) Signaling system fuse: 2. PERIODIC MAINTENANCE AND MINOR REPAIR 4.
If the fuse immediately blows EAU23792 Replacing the headlight bulb again, have a Yamaha dealer This model is equipped with a quartz check the electrical system. Bulb headlight. If the headlight bulb burns out, replace it as follows. Screw oil, otherwise the transparency of 7.
Have a Yamaha dealer adjust the the glass, the luminosity of the bulb, headlight beam if necessary. And the bulb life will be adversely af- fected. PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the defective bulb by EAU24350 a jack either under each side of the Supporting the motorcycle pushing it in and turning it counter- frame in front of the rear wheel or under Since this model is not equipped with a clockwise. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly. Remove the spark plugs and check the electrodes.
The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. Battery The engine turns over The battery is good. Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Cleaning the motorcycle towel, or soft absorbent cloth. Quality plastic polishing com- 1. Rinse any dirt and degreaser off 4. Clean the seat with Yamaha Pro- pound after washing. With a garden hose, using only tectant or another high-quality vi- Do not use any harsh chemical enough pressure to do the job.
NOTE: since many contain abrasives that may mar the paint or protective finish. When Use a Yamaha Power Cable Luber and Operate the engine for several finished, start the engine and let it idle Yamaha Lube Zall or another high- minutes to insure the newly condi- for several minutes.
MOTORCYCLE CARE AND STORAGE 6. If storing in a humid or salt-air at- mosphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat cover.
Remove the battery and fully charge it. SPECIFICATIONS Dimensions: Engine oil: Air filter: Overall length: Type: Air filter element: 2505 mm (98.6 in) YAMALUBE 4, SAE10W30 or SAE20W40 Dry element Overall width: Fuel: 1010 mm (39.8 in) Recommended fuel: Overall height: Unleaded gasoline only 0° 10° 30° 50° 70° 90° 110° 130°F 1525 mm (60.0 in) Fuel tank capacity. SPECIFICATIONS Transmission type: Manufacturer/model: Operation: Constant mesh 5-speed BRIDGESTONE/G702G Right hand operation Operation: Loading: Recommended fluid: Left foot operation DOT 4 Maximum load: Gear ratio: Rear brake: 201 kg (443 lb) 1st: (Total weight of rider, passenger, cargo and Type: 43/17 (2.529) accessories) Single disc brake. SPECIFICATIONS Voltage, capacity: Fuses: 12 V, 18.0 Ah Main fuse: Headlight: 30.0 A Bulb type: Headlight fuse: Halogen bulb 15.0 A Bulb voltage, wattage × quantity: Signaling system fuse: 15.0 A Headlight: 12 V, 60 W/55.0 W × 1 Ignition fuse: 10.0 A Tail/brake light: 12 V, 8.0 W/27.0 W ×.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months. Owner’s Manual, and Give notice to an autho- LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED rized Yamaha motorcycle dealer of any and all apparent de- FROM THIS WARRANTY ARE ANY INCIDENTAL OR CON- MODELS EXCLUDED FROM WARRANTY include those fects within ten (10) days after discovery, and make the ma- SEQUENTIAL DAMAGES INCLUDING LOSS OF USE. This list is compiled from the purchase registrations sent to Yamaha Motor Corporation, U.S.A. By the selling dealer at Will the warranty be void or cancelled if I do not operate or maintain my new the time of your purchase.
INDEX Engine, starting a warm.5-3 Model label.9-2 Engine stop switch.3-7 Accessories and replacement parts.6-23 Engine trouble warning light.3-3 Air filter elements, cleaning.6-18 Neutral indicator light.3-2 Auxiliary DC connector.3-21 Noise regulation.9-4 Final gear oil. INDEX Supporting the motorcycle.6-36 Throttle cable free play, checking.6-20 Throttle grip and cable, checking and lubricating. 6-28 Tires.6-21 Tool kit. 6-1 Troubleshooting.6-37 Troubleshooting charts.6-38 Turn signal indicator light.3-2 Turn signal light bulb or tail/brake light bulb, replacing.
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.05-0.6×1 CR.
. EAU00001 Welcome to the Yamaha world of motorcycling!
As the owner of a XVZ1300A, you are benefiting from Yamaha’s vast experience in and newest technology for the design and the manufacture of high-quality products, which have earned Yamaha a reputation for dependability. This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. IMPORTANT MANUAL INFORMATION EAU00008 XVZ1300A OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, August 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. Is expressly prohibited.
Printed in Japan. TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX. GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY.1-1. G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom.
However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. DESCRIPTION Left view. 2-1 Right view. 2-2 Controls/Instruments.2-3. D ESCRIPTION EAU00026 Left view 1. Shift pedal (page 3-6) 6.
Seat lock (page 3-10) 2. Starter (choke) knob (page 3-9) 7. Rear turn signal lights (page 6-28) 3. Fuel cock (page 3-8) 8. Tail/brake light (page 6-28) 4.
Steering lock (page 3-9) 9. DESCRIPTION Right view 11. Passenger footrest 18. Headlight (page 6-27) 12. Main switch (page 3-1) 19.
Front turn signal light (page 6-28) 13. Passenger seat 20. Rear brake pedal (page 3-6) 14. Helmet holders (page 3-11) 21. Rider footrest 15. Rider seat (page 3-10) 22. DESCRIPTION Controls/Instruments 1.
Clutch lever (page 3-5) 4. Right handlebar switches (page 3-5) 2.
Left handlebar switches (page 3-4) 5. Throttle grip (page 6-12) 3. Speedometer (page 3-3) 6. Front brake lever (page 3-6).
INSTRUMENT AND CONTROL FUNCTIONS Main switch.3-1 Indicator lights.3-1 Speedometer.3-3 Antitheft alarm (optional).3-3 Handlebar switches.3-4 Clutch lever.3-5 Shift pedal.3-6 Front brake lever. 3-6 Rear brake pedal.3-6 Fuel tank cap.3-7 Fuel. I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 EAU00054.
(Parking) The taillight and auxiliary light come on but all other circuits are off. With the key at “OFF”, push it into the main switch, turn it counterclockwise to “ ”, and remove it. To cancel the parking, turn the key clockwise. Turn the engine stop switch to “ ” Yamaha dealer to have the self-di- EAU01257 and the main switch to “ON”. Engine overheat indicator light agnostic systems checked. INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Antitheft alarm (optional) An antitheft alarm can be equipped to this motorcycle.
Consult your Yamaha dealer to obtain and install the alarm. “TRIP” button 2. Odometer/Trip meter To reset the trip meter to “0”, push the EAU01202 “TRIP”. INSTRUMENT AND CONTROL FUNCTIONS EAU00127 3. Turn signal switch To signal a right-hand turn, push the switch to “ ”. To signal a left-hand turn, push the switch to “ ”. Once the switch is released it will return to the center position.
INSTRUMENT AND CONTROL FUNCTIONS EAU00143 3. Start switch “ ” The starter motor cranks the engine when pushing the start switch. EC000005 CAUTION: See starting instructions prior to starting the engine. Clutch lever EAU00138 EAU00152 1. Engine stop switch Clutch lever The engine stop switch is a safety de- The clutch lever is located on the left. INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1.
Front brake lever EAU01215 EAU00158 EAU00162 Shift pedal Front brake lever Rear brake pedal The shift pedal is located on the left The front brake lever is located on the The rear brake pedal is on the right side of the engine and is used in com- right handlebar. INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1. INSTRUMENT AND CONTROL FUNCTIONS EAU00185 OFF: closed position ON: normal position CAUTION: Always wipe off spilled fuel immedi- ately with a dry and clean soft cloth. Fuel may deteriorate painted surfac- es or plastic parts. EAU00191 Recommended fuel: 1.
Pointed end positioned over “OFF” 1. INSTRUMENT AND CONTROL FUNCTIONS RES: reserve position 1.
Pointed end positioned over “RES” 1. Steering lock EAU03032 EAU01214 Starter (choke) knob Steering lock This indicates reserve. If you run out of Starting a cold engine requires a richer The steering lock is located on the left fuel while riding, set the fuel cock to this air-fuel mixture, which is supplied by side of the head pipe.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1. Open the steering lock cover. Insert the key, turn it counterclock- wise 1/8 turn, and let go of it. (It au- tomatically moves to where it can be removed.) 3.
Remove the key and close the steering lock cover. INSTRUMENT AND CONTROL FUNCTIONS 1. Helmet holder ( 2) 1. Helmet holding cable To secure a helmet on the left side EAU01636 EW000031 Helmet holders WARNING holder, use the helmet holding cable lo- There are two helmet holders under the Never ride with a helmet secured in cated beside the tool kit. CAUTION: decreases spring preload. Special Never exceed the maximum pres- equipment is required to adjust the air sure, or oil seal damage may occur.
Pressure in the front fork. Have your Yamaha dealer make this adjustment. INSTRUMENT AND CONTROL FUNCTIONS 1. Special wrench 1.
Distance “A” 2. Adjusting nut 2. Turn adjusting EAU01694 Adjusting rear shock 1. Loosen the locknut. Direction a to increase spring pre- absorber preload load and in direction b to de- This shock absorber is equipped with a crease spring preload. Distance “A” = 48.5 mm damping performance.
Standard: Take your shock absorber to a Distance “A” = 45.5 mm Yamaha dealer for any service. Maximum (hard): Distance “A” = 40.5 mm EC000015 CAUTION: EAU00315 Never attempt to turn an adjuster. Please check carefully the operating instructions listed be- low and if there is any indication of a malfunction, return the motorcycle to a Yamaha dealer immediately for repair.
PRE-OPERATION CHECKS Pre-operation check list.4-1. P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences. PRE-OPERATION CHECKS ITEM CHECKS PAGE.
Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners —. Tighten if necessary. Check fuel level. Fuel 3-7 3-8.
Fill with fuel if necessary. Lights, signals and. OPERATION AND IMPORTANT RIDING POINTS Starting the engine.5-1 Starting a warm engine.5-3 Shifting.5-3 Tips for reducing fuel consumption. 5-4 Engine break-in. 5-5 Parking.5-6.
Consult EW000054 corner. Yamaha dealer regarding any WARNING control or function that you do Before going through the following not thoroughly understand. Steps, check the function of the Never start your engine or let it sidestand switch and clutch switch. If level indicator light goes off. If not, the light does not come on, ask a consult a Yamaha dealer. Yamaha dealer to inspect it.
OPERATION AND IMPORTANT RIDING POINTS 6. After starting the engine, move the EAU01258 Starting a warm engine starter (choke) to the halfway posi- The starter (choke) is not required tion. When the engine is warm.
NOTE: EC000046 For maximum engine life, never accel- CAUTION: erate hard with a cold engine! See the “Engine break-in”. OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU00424 Tips for reducing fuel CAUTION: consumption Do not coast for long periods Your motorcycle’s fuel consumption with the engine off, and do not depends to a large extent on your tow the motorcycle a long dis- riding style. Vary the speed of the motorcycle If any engine trouble should occur must be avoided. During the break-in period, consult a from time to time. Do not operate it at Yamaha dealer immediately. One set throttle position.
150 500 km Avoid prolonged. OPERATION AND IMPORTANT RIDING POINTS EAU00457 Parking When parking the motorcycle, stop the engine and remove the ignition key.
Turn the fuel cock to “OFF” whenever stopping the engine. EW000058 WARNING The exhaust system is hot. Park the motorcycle in a place where pedes- trians or children are not likely to touch the motorcycle.
PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit.6-1 Brake light switch adjustment.6-18 Periodic maintenance and lubrication.6-3 Checking the front and rear brake pads. 6-19 Spark plugs.6-6 Inspecting the brake fluid level.6-19 Engine oil.6-7 Brake fluid replacement.6-21 Final gear oil.6-10 Brake and shift pedal lubrication.
EW000060 WARNING If you are not familiar with motor- cycle service, this work should be done by a Yamaha dealer. Tool kit EAU00464 EAU00469 Periodic inspection, adjustment and lu- Tool kit. PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have necessary tools re- quired during a service operation, take your motorcycle to a Yamaha dealer for service. EW000063 WARNING Modifications to this motorcycle not approved by Yamaha may cause loss of performance, and render it unsafe for use. Correct accordingly. Replace brake pads if necessary.
Check balance, runout and for damage. Wheels. Rebalance or replace if necessary. Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
Lubricate with molybdenum disulfide grease every 24,000 km or pivoting points 24 months (whichever comes first). Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. Final gear oil. Change oil at initial 1,000 km and thereafter every 24,000 km or 24 months (whichever comes first). Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02971 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Do not attempt to diagnose such problems yourself. In- stead, take the motorcycle to a Yamaha dealer. You should periodical- ly remove and inspect the spark plugs because heat and deposits will cause any spark plug to slowly break down and erode. PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: 17.5 Nm (1.75 mkg) NOTE: If a torque wrench is not available when a.
Spark plug gap 1. Oil level window you are installing a spark plug, a good 2. Remove the drain bolt and drain the O-ring of new oil filter.
Remove the oil filter by using an oil NOTE: filter wrench. Make sure the O-ring is seated proper- NOTE: An oil filter wrench is available at a nearby Yamaha dealer.
Oil filter: Be sure no foreign material en- EC000067 17 Nm (1.7 mkg) ters the crankcase. CAUTION: If the indicator light flickers or re- mains on, immediately stop the en- gine and consult with a Yamaha dealer. Place the reservoir tank cover in 2. Check the coolant level in the res- Yamaha dealer for repairs. The original position and install the ervoir tank when the engine is cold screw.
A diagnostic tachometer must be used cated adjustment. Most adjustments for this procedure. Should be left to a Yamaha dealer who 1.
Attach the tachometer. Start the has the professional knowledge and engine and warm it up for a few experience to do so.
There should be a free play of 4 speed and in direction b to de- 6 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to crease engine speed. Make this adjustment. Standard idle speed. PERIODIC MAINTENANCE AND MINOR REPAIR EW000082 EW000083 WARNING WARNING Tire inflation pressure should be Proper loading of your motorcycle checked and adjusted when the is important for several characteris- temperature of the tire equals the tics of your motorcycle, such as ambient air temperature.
Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should 1. Tire valve be left to a Yamaha Service Techni- a. Tread depth 2. Valve core cian.
Valve cap with seal Tire inspection CE-11E. 150/80-16 71H D404F long service, and safe operation, note tioned below have been approved Type the following: by Yamaha Motor Co., Ltd. For this Tire valve TR412 Always inspect the wheels before model.
No guarantee for handling Valve core #9000A a ride. 1.6 Nm (0.16 mkg) gear, or if the clutch slips, causing ac- celeration to lag behind engine speed, there is probably air in the clutch sys- tem and it must be bled out. Ask a Yamaha dealer to do this service. 100 mm below the top of the control and an accident.
Have a The free play at the front brake lever footrest. If not, ask a Yamaha dealer to Yamaha dealer inspect and should be 2 5 mm. Adjusting nut control and an accident. Have a EAU00713 Yamaha dealer inspect and bleed Brake light switch adjustment the system if necessary. The rear brake light switch is activated by the brake pedal and is properly ad- justed when the brake light comes on just before braking takes effect. If the groove has almost disap- Before riding, check that the brake fluid allow checking of brake pad wear with- peared, ask a Yamaha dealer to re- is above the minimum level and fill out disassembling the brake.
Inspect place the pads. PERIODIC MAINTENANCE AND MINOR REPAIR Have a Yamaha dealer check the cause if the brake fluid level goes down. Minimum level mark 1. Minimum level mark Observe these precautions: Refill with the same type of brake When checking the fluid level, fluid. EAU00742 Brake fluid replacement The brake fluid should be replaced only by trained Yamaha service personnel. Have the Yamaha dealer replace the following components during periodic maintenance or when they are dam- aged or leaking: oil seals (every two years).
Lubricate the sidestand pivoting point and metal-to-metal contact surfaces. Lubricate the pivoting parts. Check that the sidestand moves up and down smoothly.
Recommended lubricant: Engine oil Recommended lubricant: Engine oil EW000113 WARNING If the sidestand does not move smoothly, consult a Yamaha dealer. Push down hard on the handle- If the battery seems to have dis- bars several times and check if the charged, consult a Yamaha deal- fork rebounds smoothly. EC000098 If the motorcycle is equipped with. If you do not have a sealed- Batteries produce explosive gases.
Type battery charger, contact Keep sparks, flame, cigarettes etc., your Yamaha dealer. Ventilate when charging or Always make sure the connec- using in an enclosed space. PERIODIC MAINTENANCE AND MINOR REPAIR 1. Ignition fuse 1.
Signaling system fuse 2. Screw EAU01702 3. Headlight fuse Fuse replacement Main fuse box 4. Fan fuse Sub fuse box The main fuse box is located behind 5.
Install a new fuse of specified amperage. Turn on the switches and see if the electrical device operates.
If the fuse immediately blows again, con- sult a Yamaha dealer. Spare fuse EC000103 CAUTION. Install the bulb cover, connectors 4. Put a new bulb into position and and headlight unit.
Ask a Yamaha secure it in place with the bulb dealer to adjust the headlight holder. Beam if necessary. Turn signal and taillight bulb If your motorcycle requires any repair, replacement bring it to a Yamaha dealer. The skilled 1. Remove the screws and the lens. Technicians at a Yamaha dealership 2.
Push the bulb inward and turn it have the tools, experience, and know- counterclockwise. Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect.
Battery Engine turns over Battery good. Engine doesn’t start, ask a Yamaha Use the electric starter. Restart the engine. If the engine overheats again, ask a Level is OK.
Yamaha dealer to inspect and repair the cooling system. NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recom- mended coolant as soon as possible. MOTORCYCLE CARE AND STORAGE Care.7-1 Storage.7-4. M OTORCYCLE CARE AND STORAGE EAU01521 Before cleaning Cleaning 1. Cover up the muffler outlets with After normal use plastic bags. Remove dirt with warm water, a neutral 2.
Make sure that all caps and covers detergent and a soft clean sponge, as well as all electrical couplers then rinse with plenty of clean water. MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they. MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1.
Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. Or an absorbing cloth. On the brakes and tires. NOTE: Always store your motorcycle in a cool, “OFF” position: Turn the fuel cock Consult a Yamaha dealer for advice on dry place and, if necessary, protect it to “OFF”.
What products to use. MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. The pivoting points of all levers and charge it. Store it in a cool, dry b.
SPECIFICATIONS Specifications.8-1 How to use the conversion table.8-5. S PECIFICATIONS EAU01038 Specifications Model XVZ1300A Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,480 mm SAE 10W/30 Overall width 950 mm SAE 10W/40 Overall height 1,160 mm SAE 15W/40 Seat height 715 mm. SPECIFICATIONS Final gear oil Transmission type Constant mesh 5-speed Type SAE80API “GL-4” Hypoid Gear Operation Left foot operation Gear ratio Quantity 0.2 L 2.438 Radiator 1.579 capacity (including all routes) 2.9 L 1.160 Air filter Dry type element 0.906 Fuel 0.750 Type Regular unleaded gasoline.
SPECIFICATIONS Maximum load. 203 kg Rear Air pressure (cold tire) Type Single disc brake Up to 90 kg load. Operation Right foot operation Front 250 kPa (2.50 kg/cm, 2.50 bar) Fluid DOT 4 Rear 250 kPa (2.50 kg/cm, 2.50 bar) Suspension 90 kg load maximum load. Front.
SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage quantity Headlight 12 V, 60/55 W Auxiliary light 12 V, 4 W Tail/brake light 12 V, 5/21 W Turn signal lights 12 V, 21 W Meter light 14 V, 1.4 W Neutral indicator light 12 V, 1.7 W High beam indicator light. SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL mkg 7.233 ftlb. CONSUMER INFORMATION Identification number records. 9-1 Key identification number.9-1 Vehicle identification number. 9-1 Model label.9-2.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. Key identification number 1. The model label is affixed to the frame under the seat. (See page 3-10 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer. I NDEX 1 0 - Front brake lever free play Oil level indicator light.3-2 adjustment. 6-17 Overdrive / Engine trouble Adjusting front fork preload.3-12 Front fork inspection.6-23 indicator light.3-2 Adjusting rear shock absorber Fuel.3-7 Turn indicator light.3-2 preload.3-13 Fuel cock.
INDEX Shifting. 5-3 Valve clearance adjustment.6-12 Shift pedal.3-6 Vehicle identification number.9-1 Sidestand.3-15 Sidestand/clutch switch operation Wheels.6-15 check.3-15 Sidestand lubrication.6-22 Spark plugs.6-6 Specifications. 8-1 Speedometer. 3-3 Starter (choke) knob.